Products
Software-Controlled & PLC Hydraulic Test Bench Manufacturer
Features & Details
Integrated & Split-Type Hydraulic Cylinder Test Bench Series
AiSoar Hydraulics provides different hydraulic cylinder test bench solutions for standard cylinder testing, production-line testing, high-pressure testing, and large cylinder testing. Customers can choose the suitable model according to cylinder size, stroke length, pressure range, flow rate, automation level, and testing process.
| Product Name | Core Positioning | Main Difference |
|---|---|---|
| Highly Integrated Hydraulic Test Station | Standard integrated test station | Suitable for regular cylinder testing, with integrated power unit, control system, cooling, filtration, quick couplings, and test platform. |
| Highly Integrated Large Hydraulic Test Station | Large integrated test station | Designed with stronger testing capacity, larger flow rate, higher pressure options, independent cooling, independent filtration, PLC control, and data recording functions. |
| Integrated Hydraulic Cylinder Test Bench | Production-line integrated test bench | More suitable for fixed, batch, and standardized cylinder testing, with integrated test platform, oil tank, cooling, filtration, and PLC standard configuration. |
| Split-Type Hydraulic Cylinder Test Bench | Large-bore and long-stroke cylinder test bench | Designed for heavy-duty hydraulic cylinders. The hydraulic power unit, control system, and test platform are separated, providing more flexible space for large-size cylinder testing. |
Main Testing Functions
- Pressure testing
- Leakage inspection
- Cylinder extension and retraction testing
- Pressure holding test
- Optional PLC control, data recording, and report export
- Custom solutions for large-bore and long-stroke cylinders
Product Specification
| Integrated Hydraulic Test Bench Model Comparison | |||
| Item |
Standard Integrated Test Bench
|
Data Recording Integrated Test Bench
|
High-Pressure Software Test Bench
|
| Max. Test Pressure | 28 MPa | 38 MPa | 50 MPa |
| Total Flow | 37 L/min | 17 L/min | 63 L/min |
| Oil Tank Capacity | 500 L | 350 L | 1000 L |
| Test Bench Size | 1700×1500×1900 mm | 2000×1550×2050 mm | 2000×1550×2100 mm |
| Weight | 1000 kg | 1335 kg | 1900 kg |
| Cylinder Quantity | 2 cylinders | 2–4 cylinders | 2–4 cylinders |
| Cylinder Bore Range | ＜100 mm | ＜100 mm | ＜100–200 mm |
| Cylinder Type | Double-acting cylinder | Double-acting cylinder | Double-acting cylinder |
| Control Method | Push-button + PLC control | PLC control + data recording + report export | PLC control + data recording + software monitoring |
| Automation Level | Manual / Semi-automatic | Manual / Semi-automatic / Fully automatic | Manual / Semi-automatic / Fully automatic |
| Monitoring Functions | Temperature & oil level monitoring | Pressure, flow, temperature & oil level monitoring | Pressure, flow, temperature & oil level monitoring |
| Recommended Use | Basic cylinder testing and repair workshops | Production testing and quality traceability | High-pressure testing and advanced data management |
Key Advantages
- Integrated Design: Power unit, control system, test platform, cooling, filtration, and connections are integrated into one system.
- Flexible Configuration: Suitable for different cylinder sizes, pressure ranges, flow rates, and automation levels.
- PLC Control: Supports stable, repeatable testing with optional software data recording and report export.
- Quick Connection: Quick couplings improve cylinder installation and replacement efficiency.
- Cooling & Filtration: Independent cooling and filtration help keep oil temperature stable and oil cleaner.
- Custom Solution: Test pressure, flow rate, platform size, control method, and software functions can be customized.
Solution
Large Bore & Long Stroke Cylinder Testing Solution
For large-bore, long-stroke, and heavy-duty hydraulic cylinders, AiSoar recommends the Split-Type Hydraulic Cylinder Test Bench. Compared with compact integrated test benches, the split-type design separates the hydraulic power unit, control cabinet, and test platform, providing more flexible testing space for large-size cylinders.
This solution is suitable for large hydraulic cylinder manufacturers, repair workshops, maintenance centers, and quality inspection departments. The test bench can be customized according to cylinder bore, stroke length, working pressure, flow rate, platform length, support structure, control method, and testing process.
Recommended Equipment: Split-Type Hydraulic Cylinder Test Bench
Suitable For:
- Large-bore hydraulic cylinders
- Long-stroke hydraulic cylinders
- Heavy-duty cylinder repair and testing
- Customized pressure testing and leakage inspection
- Production and quality inspection for large cylinders
NO. AS-1001
Integrated Hydraulic Cylinder Test Bench Series
AiSoar Hydraulics provides standard and customized hydraulic test benches for hydraulic cylinder manufacturing, repair, and quality inspection. These test benches are used for pressure testing, movement testing, leakage inspection, and performance verification before cylinders are delivered or reinstalled.
Our new integrated hydraulic cylinder test bench series combines hydraulic power, control system, cooling, filtration, quick coupling connection, and optional data recording in one compact platform. It helps improve testing efficiency, reduce manual operation errors, and support more reliable quality control.
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